Knapping tools:
- A small knapping hammer or stout knife blade
- (optional - new flint) A pressure flaker or a hard tool like a copper, brass, or antler bopper. Antler works well because it's hard but doesn't shatter the flint.
- (optional - new flint) A hammer stone for initial rough shaping (if starting from a raw piece of flint).
- Safety glasses to protect your eyes from flying debris.
- Gloves to protect your hands from sharp edges.
- A jeweler's loupe or magnifying glass for detailed work.
Sharpen an Existing Flint on a Firearm
- Open the Lock: Ensure the firearm's lock is open.
- Clear the Pan: Verify that there's no black powder in the flash pan.
- Using the edge of a knife or small knapping hammer, gently tap the top of the flint's edge about five times.
- Aim to strike along the angle where the flint meets the frizzen.
- Chip Removal: Small flakes will naturally detach from the flint's bottom edge during this process.
- Safety Caution: Handle with care; the flint will become sharp enough to cut skin.
Steps to Sharpen a New Flint
Pressure Flaking:
- Hold the flint securely. Using the pressure flaker, apply pressure to one edge to remove small flakes. The goal here is to create a sharp, angled edge.
- Work from one end to the other, ensuring you maintain a consistent angle that will effectively strike the frizzen. The edge should be sharp but not too thin to avoid breaking upon impact.
- Continue to use the pressure flaker to gently chip away at the flint to refine the edge. You're aiming for a balance between sharpness and durability. The edge should be beveled to around 60 to 70 degrees for optimal performance.
- Use the magnifying glass if you have one to inspect the edge for any imperfections or dull spots. Look for a clean, sharp edge without major nicks.
- Before finalizing, test how the flint fits into your flintlock's jaws or clamp. Adjust the size or shape as needed to ensure it fits securely but can be adjusted for tension.
- Make any last-minute adjustments to the flint's shape or edge. Sometimes, you might need to slightly round off the very tip if it's too pointed to prevent premature wear or breakage.
- Clean any dust or small flakes from the flint and your work area.
- Always work in a well-lit area with good control over the flint to avoid accidental injury.
- Never force the pressure flaking; if it doesn't come off easily, reassess your angle or pressure.